High Pressure Compressor Supplier Selangor, Malaysia, Indonesia, KL, Tangerang ~ DMG KOMPRESSOREN (SEA) SDN BHD

Bauer Premium Line Compressor For Sports & Safety Applications

Category: Bauer Premium Line Compressor For Sports & Safety Applications

Specifications

Details

PERFORMANCE OVERVIEW

OUTSTANDING COMPRESSOR SOLUTIONS

TO MEET ALL YOUR NEEDS

BAUER KOMPRESSOREN filling systems ensure optimum availability and safety in reliable supply of pure

breathing or compressed air for all applications, in compliance with international air quality standards such as

DIN EN 12021:2014 (Breathing Air Standard).

BAUER KOMPRESSOREN produces high-pressure compressors for air, breathing air and nitrox compression,

using state-of-the-art technology in outstanding quality. With decades of experience, we have gathered ex-tensive

expertise in the fields of development, production and application.

In the Sports & Safety sector, we develop and manufacture mobile compressors and compressors for stationary

use, optionally supplied with sound-insulating housing. Select the high-pressure compressor with the right drive

system, maximum operating pressure and required output for your needs from our extensive product range.

BAUER PREMIUM LINE breathing air compressors excel through their robustness and outstanding quality.

Scores of options and the wide spectrum of different charging rates, constructions and drive variants mean that

all units are individual and can thus be aligned to almost any application.

Their sophisticated technology combined with our decades of experience stand for reliable operation with an

ultra-long service life.

In addition to air and breathing air compression, we supply special TÜV-certified nitrox compressors (see our

“B-NITROX Systems” brochure for details).

COMPRESSOR BLOCKS

Each and every one of our compressor blocks contains decades of experience and the expertise of our Testing

and Development Centre. BAUER compressor blocks have built a legendary reputation on their reliability and

long service life. They are the result of advanced design, intelligent in-depth solutions, the use of exceptionally

high-quality materials and outstanding production quality.

JUNIOR AND OCEANUS COMPRESSOR BLOCKS

› Minimised operating costs: long oil change intervals and wear-resistant piston rings significantly reduce running

costs.

› Oil changes are made simple by the easily accessible oil drain and oil filler neck. A dipstick is supplied for

easy, reliable oil level checks.

› Ultra-long life: plateau-honed cylinders and optimum cooling system. OCEANUS also features an integrated

low-pressure lubrication system with rugged oil pump, further increasing the service life of all moving compressor

block parts

› OCEANUS operates smoothly even at angles of up to 30° (up to 20° for petrol-driven models).

› Benefit from our years of experience and over 100,000 compressor blocks sold in this supply volume range.

COMPRESSOR BLOCKS FOR PROFI LINE, MINI-VERTICUS,

VERTICUS AND KAP SERIES

› Optimised cooling of each individual compressor stage by an intelligent air-cooling system with generously

dimensioned coolers combined with heavily ribbed cylinders.

› Ultra-rugged industrial roller bearings are designed for continuous operation under the most challenging

conditions.

› Minimum wear of moving parts thanks to advanced force-feed lubrication system and oil

micropurification.

› Low operating costs: wear-resistant piston rings in the final stage, long maintenance intervals for valves and

piston rings and for oil changes keep the running costs of the unit low.

› All drive units are dynamically balanced for quiet and vibration-free running.

AIR AND BREATHING AIR PURIFICATION SYSTEMS

Whether you rely on pure breathing air to DIN EN 12021:2014 standards as a diver or fire fighter or seek optimised

pure compressed air for sports applications such as filling paintball cylinders, BAUER offers over 70 years

of experience in air purification, in-depth research and tough material testing, adding up to outstanding quality

and maximum safety.

Our goal In highly compressed air and gas purification, our aim is to minimise contamination from moisture, CO,

CO2, oil and particulates. As the market leader, BAUER KOMPRESSOREN supplies air purification systems that

have built an excellent reputation worldwide for their cost-effectiveness and quality.

We supply a range of purification systems for many different applications: filter cartridge systems, regeneration

and refrigeration dryers and monitoring devices for ensuring compliance with specific air quality threshold

values.

BAUER KOMPRESSOREN IS CERTIFIED FOR THE MANUFACTURE OF CATEGORY 4 PRESSURE

EQUIPMENT UNDER THE EU PRESSURE EQUIPMENT DIRECTIVE PED2014/68/EU.

P-PURIFICATION SYSTEMS

(FILTER CARTRIDGE SYSTEMS)

This range is the undisputed classic among BAUER’s

purification systems. Its major benefits include rapid and

straightforward cartridge change, minimum downtime and

cost-effective operation.

BAUER P-Purification Systems reliably remove hazardous

substances and deliver pure breathing air for your use.

P-Purification System is supplied as standard with every

BAUER Sports and Safety compressor.

Depending on the filter type, P-Purification Systems adsorb

residual moisture, oil vapour, traces of hydrocarbon cases

and carbon monoxide from the compressed air. BAUER

P-Purification Systems not only meet, but actually exceed

all requirements of the DIN EN 12021:2014 Breathing Air

Standard1.

In addition to our P-Purification Systems, we supply the following air purification and monitoring systems:

PURIFICATION

› B-KOOL – Refrigeration dryer that can extend filter cartridge life for ultra-cost-effective operation

› AERO-GUARD – Reduces CO2 content of intake air

› SECCANT – Regeneration dryer – the safe, low-maintenance way to dry air, boosting charging rates and

MONITORING

› B-TIMER – Calculates filter lifetime and displays filter cartridge

change warning, maintenance requirements and operating hours

› B-SECURUS – Monitors filter cartridge saturation while reliably

measures moisture in the cartridge to calculate remaining cartridge

life

› B-DETECTION PLUS – Online gas measurement systems for

continuous

monitoring of compliance with DIN EN 12021:2014

Breathing Air Standard1 (models i and s) or mobile measurement of

gas quality in individual breathing air cylinders (model m).

› PureAir Silver and PureAir Gold Certification – BAUER’s seal of

quality

for your pure breathing air

DRIVE SYSTEMS AND MOTORS

The low-maintenance V-belt drive enables the compressor block speed to be optimised regardless of the network

frequency and motor type.

The compressor can be set up in vertical or horizontal format depending on the model series. V-belt tension is ensured

by the weight of the motor in vertical format (MINI-VERTICUS, VERTICUS), and by use a belt tensioning device (PROFI LINE)

or belt tensioners (KAP Series, KAP 220/23) in horizontal format.

MOTORS

Our mobile units (COMPACT and PROFI LINE) are also

available with three-phase motor, single-phase AC motor

or petrol engine for operation at any locations.

If your application requires a system with a diesel engine

(using fuel with a higher flashpoint), consider our

PROFI LINE Diesel units and KAP-DAH Series.

For ‘automatic’ operation, a compressor requires a control unit and an automatic condensate drain system.

These features are available as optional extras1 for mobile PREMIUM LINE systems and supplied as standard

with stationary systems.

B-DRAIN AUTOMATIC CONDENSATE DRAIN

The technical principle: Condensate (an emulsion of air moisture,

lubricant and dirt particles in the ambient air) is produced during

the process of compression. Therefore, during operation and after

the compressor unit reaches the end of its operating cycle, water is

removed from all separators installed in the compressor. This ensures

that no traces of aggressive oil and water mixture (condensate) are

left behind in the compressor.

The newly developed and patented B-DRAIN automatic condensate

drain uses individually controlled solenoid valves to ensure reliable,

automatic condensate removal from the compressor separators and

thus permits long filter cartridge service life periods.

The innovative design enables condensate to be drained in a gentle,

controlled manner while minimising the pressure drop. This saves

energy and helps to increase the efficiency of the compressor unit. At

the same time, the new B-DRAIN is much quieter than conventional

solutions.

The condensate produced is collected in a condensate tank for disposal

in an environmentally-friendly way.

COMPRESSOR CONTROL UNITS

Safe, secure monitoring of system functions and a control unit aligned to the system are essential for cost effective,

safe operation of a compressor system.

Our mobile compressors feature straightforward, self-explanatory operation using a simple compressor control

unit for optional integration.

This electronic control unit and additional monitoring system shuts down the compressor when the system reaches

final pressure, measures operating hours and oil pressure and displays the current operating status. It also

enables the compressor to operate fully automatically – the compressor is switched on when pressure falls below

a defined minimum level – in conjunction with a storage system.

The patented mini-computer B-TIMER can also be used with mobile systems without a control unit. B-TIMER shows

operating hours and the filter cartridge saturation level, has a flashing light to warn of approaching cartridge changes

and displays the order number of the required filter cartridge, ensuring that filter cartridge life is maximised

B-CONTROL controls and monitors all functions of your BAUER stationary compressor system. Electronic control

units in the B-CONTROL Series enable all relevant requirements for stationary compressors to be comprehensively

met.

B-CONTROL MICRO

B-CONTROL MICRO is a modern, easy-to-use compressor control unit with colour display that provides intelligent control

and safe monitoring of all basic functions. The unit is integrated into virtually all stationary systems as standard and

enables compressor systems to be operated fully automatically1.

An extensive language selection is now available2. As a further benefit, Interfacing with external input/output signal encoders

is possible at any time, as is interconnected operation or the connection of an external display unit.

› 3,5“ TFT colour display with clear text

› Fully automatic monitoring of relevant parameters; compressor shutdown if values are outside permissible

ranges

› Oil pressure monitoring – protects against incorrect rotation direction

› Ethernet connection for communication with the B-APP

B-CONTROL II

In addition to controlling and monitoring key system functions, the

B-CONTROL II also offers convenient additional

features including advanced data logger, USB port, common

interfaces such as Modbus, CAN Bus and Profibus and integrated

control of up to four compressors in interconnected operation.

Additional sensors and devices can be connected, e.g. for intermediate

pressure and temperature monitoring, data transmission via

B-MESSENGER, remote control with external control panel etc.

COMPACT LINE

ULTRA-COMPACT AND TRANSPORTABLE BREATHING

AIR COMPRESSORS

FEATURES

› Easy to transport: light and simple to use

› The patented mini-computer B-TIMER reliably warns of approaching filter

cartridge change. Safe, secure, user-friendly and rugged

› Many possible applications: sports diving, fire fighting, shipping, medical

engineering, paintball, motor sports etc.

JUNIOR II

Ruggedness, reliability, a wide range of applications and compact

flexibility have made the JUNIOR a worldwide classic and a global

best-seller, with over 100,000 units sold.

The most compact of our mobile breathing air compressors, it

combines a small footprint and advanced technology and is the

ideal solution for applications in sports diving, shipping, respiratory

protection and paintball and shooting sports.

In other words, for anyone that wants to rely on pure, safe breathing

air in mobile applications.

The light, compact system can be transported by one or two people

and fits into virtually every vehicle boot

› 100 l/min

› 225 or 330 bar

› 2.2 kW (4.2 kW petrol version)

› Available with three-phase motor, single phase motor or petrol engine

OPTIONAL FEATURES (SELECTION)

› Additional filling device for 225 or 330 bar

› Switchover device for 330/225 bar

› Frame and carrying handle of stainless steel

› Automatic condensate drain including automatic shutoff when

final pressure is reached

› Trolley

› Telescopic intake tube (standard with JUNIOR II-B) or intake

manifold

for attaching a suction hose

Type	Charging rate		Operating Pressure max.		Purification System	Number of Stages	Speed approx.	Drive and Motor Power		Net Weight approx.	Dimensions LxWxH
	I/min	cfm	bar	psig			rpm	Motor	KW	kg	cm

JUNIOR II-B	100	3.5	330	4,780	P 21	3	2,300	Petrol engine 4-stroke	4.2	44	78 x 41 x 42
JUNIOR II-E	100	3.5	330	4,780	P 21	3	2,300	Three-phase 400 V, 50 Hz 2	2.2	46	66 x 36 x 42
JUNIOR II-W	100	3.5	330	4,780	P 21	3	2,300	Single-phase 230 V, 50 Hz 3,4	2.2	46	66 x 39 x 42
OCEANUS-B	140	5	330	4,780	P 21	3	2,300	Petrol engine 4-stroke	5.1	47	79 x 41 x 42
OCEANUS-E	140	5	330	4,780	P 21	3	2,300	Three-phase 400 V, 50 Hz 2	3	52	66 x 40 x 42
OCEANUS-W	140	5	330	4,780	P 21	3	2,300	Single-phase 230 V, 50 Hz 2	3	52	66 x 40 x 42

1 Measured by cylinder filling (10 l) from 0 - 200 bar/ 2900 psig, ± 5%.

2 Plug dimension: 16 A. OCEANUS-W without plug.

3 Plug dimension: Schuko plug. Plug only for units with 230 V / 50 Hz.

4 With integrated motor protection switch (only for 220/230/240 V).

Type	Charging rate		Operating Pressure max.		Purification System	Number of Stages	Speed approx.	Drive and Motor Power		Net Weight approx.	Dimensions LxWxH
	I/min	cfm	bar	psig			rpm	Motor	KW	kg	cm

CAPITANO 140-B	140	5	350	5,000	P21	3	1,300	Petrol engine 4-stroke	4.0	95	115 x 59 x 55
CAPITANO 140-E	140	5	350	5,000	P21	3	1,300	Three-phase 400 V, 50 Hz ²	3.0	102	115 x 59 x 55
MARINER 200-B	200	7	350	5,000	P21	3	1,270	Petrol engine 4-stroke	5.9	115	130 x 62 x 63
MARINER 200-E	200	7	350	5,000	P21	3	1,270	Three-phase 400 V, 50 Hz ²	4.0	115	130 x 60 x 63
MARINER 250-B	250	9	350	5,000	P31	3	1,450	Petrol engine 4-stroke	6.6	120	130 x 62 x 64
MARINER 250-E	250	9	350	5,000	P31	3	1,450	Three-phase 400 V, 50 Hz ²	5.5	135	130 x 62 x 64
MARINER 320-B	320	11.5	350	5,000	P31	3	1,450	Petrol engine 4-stroke	8.8	138	130 x 65 x 70
MARINER 320-E	320	11.5	350	5,000	P31	3	1,450	Three-phase 400 V, 50 Hz ²	7.5	154	130 x 65 x 70

Type	Charging rate		Operating Pressure max.		Purification System	Number of Stages	Speed approx.	Drive and Motor Power		Net Weight approx.	Dimensions LxWxH
	I/min	cfm	bar	psig			rpm	Motor	KW	kg	cm

CAPITANO II-D	140	5	330	4,780	P21	3	1,300	Diesel engine	5.0	158	110 x 58 x 62.5
MARINER II-D	170	6	330	4,780	P21	3	1,300	Diesel engine	5.0	158	110 x 58 x 62.5

THE NEW GENERATION OF STATIONARY COMPRESSORS FROM THE

VERTICUS SERIES ONCE AGAIN DEMONSTRATES BAUER’S LEADINGEDGE

TECHNOLOGICAL STATUS

The MINI-VERTICUS and VERTICUS series has been developed and built specifically to meet high performance requirements

in continuous operation in professional applications. The new MINI-VERTICUS and VERTICUS combine the legendary BAUER

compressor blocks with improved components and ultra-modern design! During the redesign, the focus was on ergonomics,

making operation as easy as possible, reducing noise and boosting efficiency.

All control elements that are important for everyday operation are ergonomically arranged and easily accessible from the

front. A new condensate vessel integrated into the housing allows for 40 % more capacity. The compressor control monitors

the fill level and informs the operator in good time if the condensate needs to be emptied.

The advanced B-CONTROL MICRO is more powerful and ready to communicate with the B-APP for remotely controlling and

monitoring the compressor, for example.

The MINI-VERTICUS and VERTICUS breathing air compressors are available in versions for 225 and/or 330/350 bar as well

as in a version for up to 420 bar. The high modularity of the MINI-VERTICUS and VERTICUS series means that the units can

easily be adapted to provide the best possible solution to your requirements and wishes.

OPTIONAL FEATURES (SELECTION)

› NEW! Integrated gas measurement system for compliance with DIN EN12021:20141

› NEW! Remote control and monitoring with the B-APP

› NEW! Oil level monitoring for safely switching off the compressor unit when the oil level is low

› NEW! Particle filter conforming to ISO 8573 class 2

› Super Silent noise insulation housing

› Purification System P 81 (for VERTICUS) or P 61 (for MINI-VERTICUS) for extended filter cartridge life

› B-SECURUS filter cartridge saturation monitoring system

› 4 front-mounted filling devices, optionally for one or two pressure ranges (225/300 bar)

› B-CONTROL II compressor control unit – e.g. for interconnected operation etc.

› Intermediate separator after first stage – recommended in conditions of high humidity

› Extended base frame to take up to 2 storage cylinders

› B-KOOL refrigeration dryer for extending the filter service life

› Nitrox version available2

Type	Charging rate		Operating Pressure max.		Purification System	Number of Stages	Speed approx.	Drive and Motor Power		Net Weight approx.	Dimensions LxWxH
	I/min	cfm	bar	psig			rpm	Motor	KW	kg	cm
MINI-VERTICUS up to 350 bar
MV150	150	5.3	350	5,000	P41	3	1,340	400 V/50 Hz 4	4	324	120 x 79 x 138
MV200	200	7	350	5,000	P41	3	1,270	400 V/50 Hz 4	4	324	120 x 79 x 138
MV250	250	9	350	5,000	P41	3	1,470	400 V/50 Hz 4	5.5	333	120 x 79 x 138
MV320	320	11.5	350	5,000	P41	4	1,450	400 V/50 Hz 4	7.5	350	120 x 79 x 138
MINI-VERTICUS up to 420 bar
MV200/420	200	7	420	6,000	P 41/420	3	1,270	400 V/50 Hz 4	5.5	330	120 x 79 x 138
MV250/420	250	9	420	6,000	P 41/420	3	1,470	400 V/50 Hz 4	5.5	339	120 x 79 x 138
MV260/420	260	9.2	420	6,000	P 41/420	4	1,185	400 V/50 Hz 4	5.5	349	120 x 79 x 138
MV320/420	320	11.5	420	6,000	P 41/420	4	1,450	400 V/50 Hz 4	7.5	356	120 x 79 x 138
VERTICUS up to 350 bar
V450	450	16	350	5,000	P61	4	1,320	400 V/50 Hz 5	11	402	120 x 79 x 153
V450	540	19	350	5,000	P61	4	1,230	400 V/50 Hz 5	11	402	120 x 79 x 153
V680	680	24	350	5,000	P61	4	1,400	400 V/50 Hz 5	15	416	120 x 79 x 153
VERTICUS up to 420 bar
V450/420	450	16	420	6,000	P 61/420	4	1,320	400 V/50 Hz 5	11	408	120 x 79 x 153
V560/420	560	19.7	420	6,000	P 61/420	5	1,490	400 V/50 Hz 5	15	408	120 x 79 x 153

1 Measured by cylinder filling (10 l) from 0 - 200 bar/ 2900 psig, ±5%.

2 Super Silent models weigh 50 kg / 110 lbs more.

3 Dimensions excluding doors. Dimensions of Super Silent version:

VERTICUS: L x W x H: 155 x 81 x 153 cm

MINI-VERTICUS: L x W x H: 138 x 81 x 138 cm

4 Plug dimension: 16 A.

5 Plug dimension: 32 A.

6 Without plug.

OCEANUS

The OCEANUS delivers excellent performance: although virtually identical in size to the JUNIOR II, it can fill a breathing air

cylinder up to 40% faster.

Designed for challenging professional applications, the OCEANUS impresses with its durability, mobility and high output.

With a corrosion-resistant stainless steel base frame, the OCEANUS is the ideal mobile compressor even for coastal areas

where the air has a high salt content, and in particular at sea, on submersibles or during expeditions.

A generous oil reserve in the crankcase and the powerful oil pump mean that operation is also possible even at extreme

inclinations of up to 30° (up to 20° for petrol-driven models).

› 140 l/min

› 225 or 330 bar

› 3 kW (5.1 kW petrol version)